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A sharp bend is the smallest radius you can air-bend a part short of stamping it, and the average for this is 63 percent of the material thickness. It’s a function of the relationship between material type, tensile, yield, and thickness.
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Metal fabrication is the process of manufacturing sheet metal and other flat metals to make them conform to specific shapes. The process starts with sheet metal around a quarter of an inch thick or less. At this thickness, the metal is pliable enough to assume different shapes.
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